Engineered tendon graft for rotator cuff repair

ABSTRACT

The present disclosure relates to tissue engineering, and more particularly to a method for treating or repairing rotator cuff or other tendon tears or damage using scaffold-free 3-dimensional engineered tendon constructs.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a National Stage Application of International PatentApplication No. PCT/US2017/020447, filed Mar. 2, 2017, which claims thepriority benefit of U.S. Provisional Patent Application No. 62/302,581,filed Mar. 2, 2016, which is incorporated by reference in its entirety.

FIELD OF THE INVENTION

The present disclosure relates to tissue engineering, and moreparticularly to scaffold-free tendon construct(s) and methods fortreating tendon, e.g., rotator cuff, tears or damage, using implantablescaffold-free tendon construct(s).

BACKGROUND

A tendon is a fibrous connective tissue that attaches muscle to bone. Atendon serves to move the bone or structure to which it is attached(Vorvick et al. Medline Plus, U.S. NLM, 2014).

Rotator cuff (RC) tears are one of the most common orthopedic disordersin the US with over 75,000 repair procedures performed annually (Vitaleet al., J. Shoulder and Elbow Surg 16(2):181-197 (2007) and a healthcare cost estimated at $30 billion dollars annually. Healing RC tearswith current suture or augmented scaffold techniques fails to regeneratethe native tendon bone interface and instead forms a weakerfibrovascular scar that is prone to failure. The regeneration of thisinterface is critical to improving clinical outcomes.

To date, the standard for rotator cuff repair is single or double rowsuture technique. Repair of RC with suture techniques fails 20-57% ofthe time due to the lack of regeneration of the native tendon to boneinterface or “enthesis” (Montgomery et al., Clin Sports Med.31(4):693-712, 2012; Montgomery et al., Curr Rev Musculoskelet Med.4(4):221-30, 2011; Zhang et al., Arthroscopy 30(4):436-43, 2014; Zhanget al., Arthroscopy 29(4):623-29, 2013). Currently, 42% of the RCrepairs (30,000/year) are mechanically reinforced with biological orsynthetic patches. The efficacy of the commonly used biological patches,is dismal with re-tear rates near 91% (Ratcliffe et al., Ann Biomed Eng.43(3):819-31, 2015). The regeneration of the enthesis is critical toimproving clinical outcomes.

SUMMARY OF THE INVENTION

Provided herein is a scaffold-free, three-dimensional (3-D) tissueEngineered Tendon Graft designed for Rotator Cuff repair (ETG-RC) forrepair of the tendon in a rotator cuff repair procedure, and methods andsystems for making a rotator cuff repair construct. The construct isalso useful in repair of other damaged tendons. The construct hereinprovides for fixation of the tendon construct at one end to bone duringtendon repair and provides at the opposite end for fixation to tendonduring tendon repair, giving a fully integrated tissue structure thatshows signs of enthesis formation in vivo.

In various embodiments, the disclosure provides a rotator cuff repairconstruct that is a tendon construct, comprising: i) a bone-fixationend, wherein the bone-fixation end comprises a single column of tendontissue for fixation to bone in a tendon repair surgery and at theopposite end the column branches to form a tendon-fixation end of thetendon construct, and ii) a tendon-fixation end having two or moretendon prongs each having a free end for fixation to a tendon in atendon repair surgery and at the opposite end the prong ends fuse toform one end of the bone-fixation end of the construct. It iscontemplated that the tendon construct is a scaffold-free, threedimensional tissue construct. It is also contemplated that the tendonrepair construct is a tendon repair construct for repair of otherdamaged tendons, not just rotator cuff.

In various embodiments, the tendon-fixation end has 2, 3, 4 or 5 prongs.

In various embodiments, the bone-fixation end has a diameter ofapproximately 3-6 mm. In various embodiments, the diameter of each ofthe tendon-fixation end prongs is approximately 2-3 mm.

In various embodiments, the total length of the tendon construct is fromabout 4 cm to about 10 cm. In various embodiments, the tendon-fixationend prongs start at about one-half (½) to two-thirds (⅔) of the lengthof the entire tendon construct. In various embodiments, thebone-fixation end is from about 2-7 cm in length. In variousembodiments, the length of each of the tendon-fixation end prongs isapproximately 1-5 cm.

In one embodiment, the bone-fixation end is approximately 2-7 cm inlength and 3-6 mm in diameter and the tendon-fixation end isapproximately 1-5 cm in length and 2-3 mm in diameter. In variousembodiments, the tendon construct comprises a bone-fixation end andthree tendon prongs at the tendon-fixation end.

In various embodiments, the disclosure provides a method for treating orrepairing a rotator cuff tear in a subject, comprising: a) making arotator cuff repair construct that is a tendon construct comprising i) abone-fixation end, wherein the bone-fixation end comprises a singlecolumn of tendon tissue for fixation to bone in a tendon repair surgeryand at the opposite end the column branches to form a tendon-fixationend of the tendon construct, and ii) a tendon-fixation end having two ormore tendon prongs each having a free end for fixation to a tendon in atendon repair surgery and at the opposite end the prong ends fuse toform one end of the bone-fixation end of the construct; and b)implanting the rotator cuff repair construct into a site of damaged ortorn rotator cuff.

In various embodiments, the method further comprises using a baseballstitch to allow for passage of the rotator cuff repair construct intothe damaged tendon and into a bone tunnel. It is contemplated that thebone-fixation end is passed through a bone tunnel and sutured toperiosteum at the end distal during the tendon repair in vivo and thetendon-fixation end prongs are sutured to tendon in vivo.

In various embodiments, the rotator cuff repair construct has beenfrozen prior to implantation. In various embodiments, the rotator cuffrepair construct is frozen at—a range between −70° C. or −80° C.±5° C.In various embodiments, the rotator cuff repair construct is allowed tothaw at 4° C. for up to 3 hours prior to implantation. In variousembodiments, the rotator cuff repair construct is allowed to thaw at 4°C. for 1, 2 or 3 hours prior to implantation.

It is contemplated that the method for rotator cuff repair using thetendon construct described herein is useful for any tendon in whichsuture repair is commonly performed. The disclosure herein provides fora tendon repair construct, or tendon suture repair construct, having thecharacteristics set forth for the rotator cuff repair construct, e.g.,having a bone-fixation end and tendon-fixation end as described herein.Also provided is a method of repairing tendon comprising implanting atendon repair construct as described herein. Also contemplated is amethod and system for making a tendon repair construct, or tendon suturerepair construct, having the characteristics described herein, e.g.,having a bone-fixation end and a tendon-fixation end as describedherein.

In various embodiments, the repair is of tendon in the rotator cuff,including supraspinatus, infraspinatus, subscapularis and teres minortendon. Other tendons that may be repaired in a tendon repair using thepresent method include, but are not limited to Achilles tendon, fingeror hand tendon, flexor tendons, extensor tendons, peroneal tendon,biceps, triceps, patella, elbow, and other tendons in the ankle, knee,hand, foot, or shoulder.

In various embodiments, the rotator cuff repair construct establishes anenthesis in vivo after implantation. In various embodiments, the rotatorcuff implant exhibits aligned collagen fibrils in vivo.

In one embodiment, the impairment of the rotator cuff or other tendon isreduced by approximately 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50% ormore compared to an untreated subject. In one embodiments, mobilityand/or strength of the rotator cuff is improved by 1.5, 2, 2.5, 3, 4, 5,6, 7, 8, 9, 10 fold or more. Impairment and mobility are measured usingtechniques known to those skilled in the field.

In various embodiments, the subject in need is a mammal. In variousembodiments, the subject is human.

Also contemplated herein is a method of forming a rotator cuff repairconstruct that is a tendon construct having a bone-fixation end and atendon-fixation end comprising: (a) placing bone marrow stromal cells ona substrate in a fibrogenic growth medium without placing the cells inan exogenous scaffold and allowing the cells to form a confluent tendonmonolayer, wherein a three-dimensional tendon construct is formed viadetachment of the monolayer from the substrate; (b) allowing a singletendon construct to grow in culture until the three dimensional tendonconstruct is approximately 1-2 mm in diameter and 4-10 cm in length; (c)placing two or more single tendon constructs side by side length-wise inculture in fibrogenic differentiation medium such that approximatelyone-half (½) to two-thirds (⅔) of the length of the two or more tendonconstructs fuse together to become the bone-fixation end of the repairconstruct for attachment to bone, and the remaining approximately ½ toone-third (¼) of the tendon constructs are kept for formation ofindividual tendon prongs for the tendon-fixation end of the repairconstruct.

In various embodiments, six single tendon constructs are placed inculture, and the bone-fixation end is formed by fusing all six singleconstructs at one end and the tendon-fixation end is formed by pairingtwo tendon constructs together to form a single tendon prong, in thiscase resulting in three prongs, in the tendon-fixation end of theconstruct.

In various embodiments, the rotator cuff construct comprising the tendonconstruct has 2, 3, 4 or 5 tendon prongs at the tendon-fixation end. Invarious embodiments, the tendon construct has 3 tendon prongs at thetendon-fixation end.

In various embodiments, the rotator cuff repair construct is allowed togrow in culture for at least 6 weeks. For example, the repair constructmay be allowed to grow in culture for 6, 7 or 8 weeks.

In various embodiments, the method further comprises freezing therotator cuff repair construct at −80° C.±5° C.

In various embodiments, the method further comprises freezing therotator cuff repair construct at −80° C.±5° C. after growth in culturefor at least 6-8 weeks.

In various embodiments, the fibrogenic growth medium includes one ormore of basic fibroblast growth factor, dexamethasone, ascorbicacid-2-phosphatase and L-proline. In various embodiments, the fibrogenicdifferentiation medium includes one or more of, dexamethasone, ascorbicacid-2-phosphatase, L-proline and transforming growth factor beta.

Also provided is a system for forming a rotator cuff repair constructthat is a tendon construct comprising: a) a substrate; b) bone marrowstromal cells provided on the substrate without disposing the cells inan exogenous scaffold; c) a fibrogenic growth medium provided in contactwith the bone marrow stromal cells which causes the cells to generate anextracellular matrix when cultured in vitro and to self-organize to forma confluent tendon monolayer; wherein a three-dimensional tendonconstruct is formed via detachment of the monolayer from the substrate;d) placing two or more tendon constructs formed in (c) side by sidelength-wise in culture in fibrogenic differentiation medium such thatone-half (½) to two-thirds (⅔) of the length of the two or moreconstructs fuse together to become the bone-fixation end of the repairconstruct and the remaining approximately ½ to ⅓ of the tendonconstructs are kept for formation of individual tendon prongs for thetendon-fixation end of the repair construct. Optionally, in (d) sixtendon constructs are placed in culture, and the bone-fixation end isformed by fusing all six constructs and the tendon-fixation end isformed by pairing two tendon constructs together to form one tendonprong of the tendon prongs in the tendon-fixation end of the construct.

In various embodiments of the system, the total length of the tendonconstruct is from about 4 cm to about 10 cm. In various embodiments ofthe system, the tendon-fixation end prongs start at about one-half (½)to two-thirds (⅔) of the length of the entire tendon construct. Invarious embodiments of the system, the bone-fixation end is from about2-7 cm in length. In various embodiments of the system, the length ofeach of the tendon-fixation end prongs is approximately 1-5 cm.

In various embodiments of the system, the bone-fixation end has adiameter of approximately 3-6 mm. In various embodiments of the system,the diameter of each of the tendon-fixation end prongs is approximately2-3 mm.

In one embodiment, the bone-fixation end is approximately 2-7 cm inlength and 3-6 mm in diameter and the tendon-fixation end isapproximately 1-5 cm in length and 2-3 mm in diameter.

In various embodiments of the system, the rotator cuff constructcomprising the tendon construct has 2, 3, 4 or 5 tendon prongs at thetendon-fixation end. In various embodiments, the tendon construct has 3tendon prongs at the tendon-fixation end.

In various embodiments of the system, the fibrogenic growth mediumincludes one or more of basic fibroblast growth factor, dexamethasone,ascorbic acid-2-phosphatase and L-proline. In various embodiments of thesystem, the fibrogenic differentiation medium includes one or more ofdexamethasone, ascorbic acid-2-phosphatase, L-proline and transforminggrowth factor beta.

The system also includes at least two anchors secured to the substratein spaced relationship. In various embodiments, each construct inculture is held by an anchor at one or more places during formation ofthe 3-D construct. The system further includes a differentiation mediumincluding cells in culture, comprising one or more of ascorbicacid-2-phosphatase, L-proline, transforming growth factor beta (TGF-β)and/or dexamethasone, provided on the substrate, where at least some ofthe 3-D tissue is in contact with the anchors. The cells are cultured invitro under conditions to allow the cells to become confluent andself-organize into a 3-D tissue, and the anchors capture the monolayeras it detaches from the substrate to form the three-dimensional tendonconstruct.

The foregoing summary is not intended to define every aspect of theinvention, and additional aspects are described in other sections, suchas the Detailed Description. The entire document is intended to berelated as a unified disclosure, and it should be understood that allcombinations of features described herein are contemplated, even if thecombination of features are not found together in the same sentence, orparagraph, or section of this document.

In addition to the foregoing, the invention includes, as an additionalaspect, all embodiments of the invention narrower in scope in any waythan the variations defined by specific paragraphs above. For example,certain aspects of the invention that are described as a genus, and itshould be understood that every member of a genus is, individually, anaspect of the invention. Also, aspects described as a genus or selectinga member of a genus, should be understood to embrace combinations of twoor more members of the genus. Although the applicant(s) invented thefull scope of the invention described herein, the applicants do notintend to paragraph subject matter described in the prior art work ofothers. Therefore, in the event that statutory prior art within thescope of a paragraph is brought to the attention of the applicant(s) bya Patent Office or other entity or individual, the applicant(s) reservethe right to exercise amendment rights under applicable patent laws toredefine the subject matter of such a paragraph to specifically excludesuch statutory prior art or obvious variations of statutory prior artfrom the scope of such a paragraph. Variations of the invention definedby such amended paragraphs also are intended as aspects of theinvention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a schematic diagram of an exemplary process for forming therotator cuff repair construct. FIG. 1B shows the rotator cuff constructconsisting of six linear tendon tissues fused together at thebone-fixation end and having three prongs and the tendon-fixation end.

FIGS. 2A-2F show radiography and gross morphology of the enthesis ofrotator cuffs from sheep following repair surgery and a 6-month recoveryperiod. Radiographs of the shoulder joint showed appropriate andconsistent anchor placement with no significant degradation of therotator cuff joint in either of the surgical groups (FIGS. 2A-2C). Grossview of representative infraspinatus tendons from each group on day ofnecropsy (FIGS. 2D-2F).

FIG. 3 shows the biomechanical testing of control and repaired tendonrotator cuffs of sheep tangent modulus. The mean modulus of thetendon-bone interface was as follows: contralateral (106±24 MPa, n=20,P<0.0001 ETG-RC, P<0.0001 SO), ETG-RC repair (33±16 MPa, n=10, P=0.34),and suture-only repair (21±7 MPa, n=11, P=0.34).

FIGS. 4A-4K show Collagen Alignment, Fibrocartilage Formation, and H&Eat Enthesis. Picrosirius stained enthesis (FIG. 4A) Contralateralshoulder, (FIG. 4B) ETG-RC repair, (FIG. 4C) Suture only repair. Imagesvisualized under polarized light and imaged at X4 magnification. (FIG.4D) Mean gray-scale values. (#) Denotes statistical significancecompared to contralateral shoulder (p<0.05). (*) Denotes statisticalsignificance compared to ETG shoulder. Error bars represent+/−SD.Metachromasia stained fibrocartilage Formation at Enthesis. (FIG. 4E)Contralateral shoulder, (FIG. 4F) ETG-RC repair, (FIG. 4G) Suture onlyrepair. Images were taken at ×4 magnification. (FIG. 4H) Percent ofmetachromasia at the enthesis. H&E stained enthesis (FIG. 4I)Contralateral shoulder, (FIG. 4J) ETG-RC repair, (FIG. 4K) Suture onlyrepair. Arrows points to tendon-bone interface.

DETAILED DESCRIPTION

Provided herein is a scaffold-free, three-dimensional tissue EngineeredTendon Graft designed for Rotator Cuff repair (ETG-RC) for repair of thetendon in a rotator cuff tear-repair procedure, and methods and systemsfor making a rotator cuff repair construct. The construct hereinprovides for fixation of the tendon construct at one end to bone duringtendon repair and provides at the opposite end for fixation to tendonduring tendon repair, giving a fully integrated tissue structure thatshows signs of enthesis formation in vivo.

Unless otherwise stated, the following terms used in this application,including the specification and claims, have the definitions givenbelow.

As used in the specification and the appended claims, the indefinitearticles “a” and “an” and the definite article “the” include plural aswell as singular referents unless the context clearly dictatesotherwise.

The term “about” or “approximately” means an acceptable error for aparticular value as determined by one of ordinary skill in the art,which depends in part on how the value is measured or determined. Incertain embodiments, the term “about” or “approximately” means within 1,2, 3, or 4 standard deviations. In certain embodiments, the term “about”or “approximately” means within 30%, 25%, 20%, 15%, 10%, 9%, 8%, 7%, 6%,5%, 4%, 3%, 2%, 1%, 0.5%, or 0.05% of a given value or range. Wheneverthe term “about” or “approximately” precedes the first numerical valuein a series of two or more numerical values, it is understood that theterm “about” or “approximately” applies to each one of the numericalvalues in that series.

The terms “ambient temperature” and “room temperature” are usedinterchangeably herein and refer to the temperature of the surroundingenvironment (e.g., the room in which a reaction is conducted or acomposition is stored). In certain embodiments, ambient temperature orroom temperature is a range from about 15° C. to about 28° C., or fromabout 15° C. to about 25° C., or from about 20° C. to about 28° C., orfrom about 20° C. to about 25° C., or from about 22° C. to about 28° C.,or from about 22° C. to about 25° C. The term “freezing” or “frozen”refer to the temperature of the surrounding environment that is lessthan 0° C., including −20° C., −70° C. and −80° C.

As used herein, the term “treatment” (also “treat” or “treating”) refersto implanting a rotator cuff repair construct or tendon construct thatpartially or completely alleviates, ameliorates, relieves, reducesseverity of and/or reduces incidence of one or more symptoms or featuresof rotator cuff or tendon injury, whether acute injury or injury due toa degeneration or a particular disease, disorder, and/or condition.

As used herein, to “repair” or “retard” tendon damage or tear, such asrotator cuff damage or a rotator cuff tear refers to a method to treat asite of injury or damage in an area of tendon, e.g., rotator cuff.Damage refers to a tear, abrasion, lesion or other aberration or woundin the tendon structure of the rotator cuff in a subject compared tonormal, non-damaged rotator cuff tendon. In some embodiments, damagearises from a trauma to the rotator cuff or areas surrounding therotator cuff such that the rotator cuff is damaged. In otherembodiments, the rotator cuff damage arises from degeneration of therotator cuff due to normal degradation over time or due to adegenerative disorder. To repair rotator cuff or tendon damage is topartially or completely heal the wound in the rotator cuff. To retarddamage is to curtail or slow the initial damage from progressing in therotator cuff or tendon, thereby preventing further damage. To preventfurther damage is to slow or stop the progression of damage in therotator cuff or tendon such that no significant additional damage isobserved in the site.

A “tendon construct” as used herein refers to a construct derived fromcells in culture that form a 3-dimensional construct having propertiesof tendon, and which has at one end, the bone-fixation end, a singlecylinder of tendon tissue for fixation to a bone in a tendon repairprocess, and having at its opposite end, the tendon-fixation end,separate bundles or prongs of tendon-like tissue for fixation to tendonduring a tendon repair process. It is contemplated that the tendonprongs in the tendon end originate from, are derived from or branch fromthe tissue in the bone-fixation end of the construct that is oppositefrom the bone-fixation end of the construct that will be fixed to boneduring tendon repair surgery. Additionally, when forming the tendonconstruct, it can also be seen that the tendon-fixation end prongs arefused at one end to form, or fuse to, one end of the bone-fixation endof the construct. A representation of the tendon construct is set out inFIG. 1A and FIG. 1B. In various embodiments, the tendon construct has 2,3, 4 or 5 tendon prongs for fixation in vivo.

The cells for use in culture to form a tendon construct include cellsthat are pluripotent and can form tendon cells when cultured withappropriate media, including but not limited to, bone marrow stromalcells, other precursor stem cells, and adipose stem cells, as well asprimary tendon fibroblasts.

Rotator Cuff Injuries and Tendon Repair

The rotator cuff is a network of four muscles that come together astendons to form a covering around the head of the humerus bone in thearm. The four tendons include the supraspinatus tendon, theinfraspinatus tendon, the subscapularis tendon and the teres minortendon. The majority of tears in the human occur in the supraspinatusmuscle and tendon, but other parts of the rotator cuff may also be tornor damaged.

Contemplated herein is treatment or repair of a rotator cuff tear orother damage to a tendon. A rotator cuff tear can be either a partialtear, which damages the rotator cuff, but does not completely sever it,or a full-thickness, or complete, tear, which splits the soft tissueinto two pieces and can essentially leave a hole in the tendon. A largetear is considered a tear of greater than 3 cm. A tear can be the resultof an acute injury or from repetitive or degenerative damage to one ormore of the tendons in the rotator cuff.

Subjects receiving rotator cuff treatment or repair as contemplatedherein include mammals, such as humans, non-human primates such aschimpanzees, and other apes and monkey species; farm animals such ascattle, horses, sheep, goats, swine; domestic animals such as dogs, andcats; laboratory animals including rodents, such as rats, mice andguinea pigs, and the like.

In one embodiment, the impairment of the rotator cuff or tendon isreduced by approximately 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50% ormore compared to an untreated subject. In one embodiments, mobilityand/or strength of the rotator cuff or tendon is improved by 1.5, 2,2.5, 3, 4, 5, 6, 7, 8, 9, 10 fold or more. Impairment and mobility aremeasured using techniques known to those skilled in the field.

In various embodiments, the bone-fixation end of the tendon constructhas a diameter of approximately 3-6 mm, e.g., approximately 3, 4, 5, or6 mm. In various embodiments, the diameter of each of thetendon-fixation end prongs is approximately 2-3 mm, e.g., 2 or 3 mm.

In various embodiments, the total length of the construct is from 4-10cm in length. In various embodiments, the bone-fixation end is fromabout 2-7 cm in length, e.g., approximately 2, 3, 4, 5, 6 or 7 cm inlength. In various embodiments, the length of each of thetendon-fixation end prongs is approximately 1-5 cm, e.g., 1, 2, 3, 4 or5 cm.

In various embodiments, the tendon-fixation end prongs of the tendonconstruct start at about one-half (½) to two-thirds (⅔) of the length ofthe entire tendon construct. An exemplary tendon construct is depictedin FIG. 1 .

In various embodiments, the tendon construct may be modified for thesubject being treated, e.g., it may be made smaller or large in lengthor width depending on the size of the rotator cuff insertion site in thesubject.

In one embodiment, the bone-fixation end of the tendon construct isapproximately 2-7 cm in length and 3-6 mm in diameter and thetendon-fixation end is approximately 1-5 cm in length and 2-3 mm indiameter, optionally the construct has three tendon prongs at thetendon-fixation end.

In one embodiment, a rotator cuff repair construct can be used incombination with one or more other active agents useful for treating orameliorating rotator cuff damage. The other active agent(s) can enhancethe effects of the rotator cuff repair construct and/or exertpharmacological effects in addition to those of the rotator cuff repairconstruct. Active agents include anti-inflammatory compounds, such asaspirin, NSAIDS and cortisone.

The disclosure also provides that other tendons in addition to rotatorcuff tendons may be repaired in a tendon repair using the present tendonconstruct and method. Exemplary tendons, include, but are not limited toAchilles tendon, finger or hand tendon, flexor tendons, extensortendons, peroneal tendon, biceps, triceps, patella, elbow, and othertendons in the ankle, knee, hand, foot, or shoulder.

Tendon

The interface between bone and tendon is referred to as an enthesis. Thepurpose of the enthesis tissue is to transmit loads with high fidelityover a minimal volume of tissue from the compliant tendon to the stiffbone at the bone-tendon interface. This tissue is composed of fourdifferent zones that aid in the transition between the two vastlydifferent tissues. The four zones of the enthesis are tendon,unmineralized fibrocartilage, mineralized fibrocartilage, and bone. Thetransition from tendon to unmineralized fibrocartilage is gradual,whereas a distinct boundary exists between unmineralized and mineralizedfibrocartilage in adult tissue. This boundary is termed a tidemark andcan be identified using hematoxylin and eosin (H & E) staining due toits extreme basophilic nature (Claudepierre and Voisin, Joint Bone Spine72: 32, 2005; Benjamin et al., J Anat 208: 471, 2006. Fibrocartilagezones are composed of type II collagen and proteoglycans such asaggrecan, biglycan and decorin. The cells in fibrocartilage have thephenotype of chondrocytes, round and arranged in pairs or rows withinlacunae. There are no molecular markers that are unique to this type oftissue, however, fibrocartilage, and in general the enthesis, isgenerally characterized by the presence of type II collagen due to thefact that this protein is not present in the neighboring ligament andbone tissues (Waggett et al., Matrix Biol 16: 457, 1998).

Tendons are highly organized connective tissues that transmit forcesbetween muscle and bone. They are resilient during the development oftension but flexible enough to conform to their mechanically demandingenvironment. The mechanical integrity of tendon tissue can be attributedto the parallel fibrils of collagen. In the resting state, the collagenfibrils take on a wavy conformation, defined as the crimp. As a tendonis stretched, the crimped collagen fibrils begin to straighten out, andas a result, the tendon becomes stiffer with increasing application ofmechanical strain.

Native tendons possess an extracellular matrix (ECM) composed of manyproteins, glycosaminoglycans, and proteoglycans that control theassembly of the load-bearing collagen fibril and contribute to theformation of the tissue hierarchy. Fibroblasts rely on cell-matrixsignaling pathways during development to properly assemble the fibrilsand maintain form and function after maturation. Previous attempts havebeen made to create biologically based tendons in vitro, but these havemet with limited success because of the difficulty in creating aconstruct that is both mechanically and biologically compatible with thein vivo environment. See e.g., U.S. Pat. No. 8,097,455.

Self-organized 3-D tendon has been engineered from cells isolated fromrat Achilles tendons (U.S. Pat. No. 7,422,900). Primary tendonfibroblasts secrete and organize their own ECM and under the rightconditions, and self-assemble into cylindrical constructs without theaid of exogenous scaffolding. The resulting scaffold-free tissue iscomposed of aligned, small-diameter (50 nm) collagen fibrils, a largenumber of cells, and an excess of non-collagenous ECM-allcharacteristics of embryonic tendon. The stress-strain response of theconstructs also resembles the non-linear behavior of immature tendons,and the ultimate tensile strength is approximately equal to that ofembryonic chick tendon, roughly 2 MPa.

Engineered Tissue Constructs

Single layer cell sheets grown from bone marrow stromal cells (BMSC) andwrapped around composite scaffolds have recently been shown to formconstructs that resemble bone in vitro and in vivo (Zhou et al.,Biomaterials 28: 814, 2007). However, this method still involves the useof exogenous scaffolding that must incorporate into native tissue.Therefore, while scaffolding strategies appear to promote osteogenic orfibroblastic cell growth, limitations such as immune rejection,degradation, and nonphysiological mechanical properties of the scaffoldneed to be considered when used for bone, tendon and ligament repair.

BMSC are multipotent, mesenchymal stem cells that can differentiate intobone, cartilage, tendon, ligament, adipose tissue, and muscle (Alhadlaqand Mao, Stem Cells Dev 13: 436, 2004; Pittenger and Martin, Circ Res95: 9, 2004) in response to chemical signals and generate and mineralizetheir own autogenous ECM. BMSC can be easily isolated from autologousand allogeneic sources and therefore serve as an attractive candidatefor tissue engineering.

In various embodiments, BMSC isolation and expansion may be accomplishedas follows. Under aseptic conditions, bone marrow may be collected froma bone of a host. For example, isolation of human BMSC is described inGronthos et al., (Methods Mol Biol. 449:45-57, 2008) and Wolfe et al.,(Methods Mol Biol. 449:3-25, 2008). In certain embodiments, sheep orother animal cells are isolated, in such cases, bone marrow stromalcells from bone marrow aspirations are isolated using a commerciallyavailable, Ficoll-Plaque kit from GE Healthcare (Ficoll-Paque PREMIUM:28-4039-56AC), and plated onto tissue culture plates that have beenaltered to contain constraint pins used for capturing the monolayer asit forms a 3-D construct in GM for 72 hours. Additional methods forgrowing cells in culture are set out in the Examples.

The mitogenic effects of bFGF in addition to dexamethasone in theculture may increase proliferation, thus allowing for monolayerformation rather than the formation of nodules. TGF-β may be the factorthat controls 2D versus 3D construct formation. Although the overalleffects of this growth factor on BMSC are not fully known, it isgenerally used in culture to stimulate collagen production, matrixmaturation, and/or to induce chondrogenic differentiation from BMSC.TGF-β may increase the rate of collagen production at an early stage oftendon construct development and prior to full osteogenicdifferentiation.

As described above, since BMSC are multipotent cells that candifferentiate into a plurality of tissue types, several markers are usedto identify tissues in the developing constructs according to thepresent invention. Type I collagen, fibronectin and elastinimmunostaining are used as markers of tendon development. Morphologicalobservations of cellular and ECM structures using light and electronmicroscopy may be used to identify the presence of the expected cell andtissue types in the developing constructs.

Formation of a bone-ligament-bone construct was described previously inU.S. Pat. No. 8,764,828, incorporated herein by reference.

Contemplated by the disclosure is a method of forming a rotator cuffrepair construct that is a tendon construct having a bone-fixation endand a tendon-fixation end comprising: (a) placing bone marrow stromalcells on a substrate in a fibrogenic growth medium without placing thecells in an exogenous scaffold and allowing the cells to form aconfluent tendon monolayer, wherein a three-dimensional tendon constructis formed via detachment of the monolayer from the substrate; (b)allowing a single tendon construct to grow in culture until the threedimensional tendon construct is approximately 1-2 mm in diameter and4-10 cm in length; (c) placing two or more single tendon constructs sideby side length-wise in culture in fibrogenic differentiation medium suchthat approximately one-half (½) to two-thirds (⅔) of the length of thetwo or more tendon constructs fuse together to become the bone-fixationend of the repair construct for attachment to bone, and the remainingapproximately ½ to one-third (¼) of the tendon constructs are kept, orused, for formation of individual tendon prongs for the tendon-fixationend of the repair construct.

Also provided is a system for forming a rotator cuff repair constructthat is a tendon construct comprising: a) a substrate; b) bone marrowstromal cells provided on the substrate without disposing the cells inan exogenous scaffold; c) a fibrogenic growth medium provided in contactwith the bone marrow stromal cells which causes the cells to generate anextracellular matrix when cultured in vitro and to self-organize to forma confluent tendon monolayer; wherein a three-dimensional tendonconstruct is formed via detachment of the monolayer from the substrate;d) placing two or more tendon constructs formed in (c) side by sidelength-wise in culture in fibrogenic differentiation medium such thatone-half (½) to two-thirds (⅔) of the length of the two or moreconstructs fuse together to become the bone-fixation end of the repairconstruct and the remaining approximately ½ to ⅓ of the tendonconstructs are kept, or used, for formation of individual tendon prongsfor the tendon-fixation end of the repair construct. Optionally, in (d)six tendon constructs are placed in culture, and the bone-fixation endis formed by fusing all six constructs and the tendon-fixation end isformed by pairing two tendon constructs together to form one tendonprong of the tendon prongs in the tendon-fixation end of the construct.

In various embodiments of the method or system, the total length of thetendon construct is from about 4 cm to about 10 cm. In variousembodiments, the tendon-fixation end prongs start at about one-half (½)to two-thirds (⅔) of the length of the entire tendon construct. Invarious embodiments, the bone-fixation end is from about 2-7 cm inlength. In various embodiments of the system, the length of each of thetendon-fixation end prongs is approximately 1-5 cm. The tendon constructmay comprise 2, 3, 4 or 5 prongs at the tendon-fixation end.

Kits

Also contemplated herein are kits which comprise one or more tendonconstructs useful in the method of the invention packaged in a mannerwhich facilitates their use to practice methods. In one embodiment, sucha kit includes a pre-formed rotator cuff repair construct comprising atendon construct as described herein. In one embodiment, the kitcomprises a plurality of tendon constructs for placement in culture inlengthwise succession for forming a rotator cuff repair construct invitro. Optionally, the kit includes media for growing the tendonconstruct in vitro. In various embodiments, the rotator cuff repairconstruct or tendon constructs are frozen for shipment. The kit mayfurther include a device suitable for implanting the rotator cuff repairconstruct according to a specific route of administration.

Additional aspects and details of the invention will be apparent fromthe following examples, which are intended to be illustrative ratherthan limiting.

EXAMPLES

Example 1. Generation of a Rotator Cuff Tendon Repair Construct

In various embodiments, BMSC isolation and expansion may be accomplishedas follows. Under aseptic conditions, bone marrow may be collected froma bone of a host as known in the art and described herein usingaspiration methods or other techniques. Tendon constructs are formedusing a modification of previously described methods (see U.S. Pat. No.8,764,828).

For the construct generation, all solutions and media were prepared andstored at 4° C. and were warmed to 37° C. in a heated bead bath prior touse. Growth medium (GM) consisted of 78% Dulbecco's modified Eaglemedium (DMEM; Gibco, Grand Island, N.Y., USA), with 20% fetal bovineserum (FBS; Gibco, Grand Island, N.Y., USA), 2% antibiotic anti-mycotic(ABAM; Grand Island, N.Y., USA), 10⁻⁸ M dexamethasone (DEX;Sigma-Aldrich, St. Louis, Mo., USA), 6 ng/ml basic fibroblast growthfactor (bFGF; Peprotech, Rocky Hill, N.J., USA), 0.13 mg/mL ascorbicacid-2-phosphatase (Sigma-Aldrich, St. Louis, Mo.), and 0.05 mg/mLL-proline (Sigma-Aldrich, St. Louis, Mo., USA). Differentiation medium(DM) consisted of 91% DMEM, 7% horse serum albumin (HS; Gibco, GrandIsland, N.Y., USA), 2% ABAM, 10⁻⁸ M dexamethasone (DEX; Sigma-Aldrich,St. Louis, Mo., USA), 0.13 mg/mL asc-2-phos, 0.05 mg/mL L-proline, and 2ng/mL transforming growth factor beta (TGF-β; Peprotech, Rocky Hill,N.J., USA).

The BMSCs were induced to a tendon lineage. Briefly, passage (3-4) cellswere seeded at a density of 21,000 cells/cm² and fed with GM every otherday. Six days after plating the GM was then replaced with DM and themonolayer was cultured for an additional 5 days. The monolayersspontaneously self-delaminate approximately 4-5 days following theswitch to DM. The BMSCs were plated onto tissue culture plates that havebeen altered to contain constraint pins used for capturing the monolayeras it forms a 3-D construct. Following 3-D formation, the singleconstructs 1-2 mm in diameter and 6-8 cm in length were transferred fromthe original cell plate to a sylgard plate with constraint pins.Briefly, 100 mm diameter cell culture plates were filled with 15 mlSylgard (Dow Chemical Corp., Midland, Mich., USA; type 184 siliconelastomer) and allowed to cure for 3 weeks at room temperature. Prior touse, plates were decontaminated with UV light (wavelength 253.7 nm) for60 min and rinsed with 70% EtOH and DPBS.

Six of these single tendon constructs were placed side-by-side andallowed to fuse at one end, however approximately ⅔ of the way (4 cm)down the construct, the six constructs were split into three ends (twoconstructs each); creating a three-pronged region approximately 3 cm inlength (FIG. 1 ). The DM media was changed every 2-3 days. After 7 weeksin vitro the tendon construct was fully formed. Prior to freezing,approximately 5-10 mm of all ends of the rotator cuff construct weresutured with baseball stitch using non-absorbable 5-0 silk suture. 6inches of extra suture was left at the ends of each baseball stitch.After applying suture, the fully formed rotator cuff construct wasfrozen at −80° C. (−1° C./minute). Prior to surgical implantation,constructs were retrieved from the freezer and allowed to thaw in a 4°C. fridge for a minimum of one hour. After complete thawing of theconstruct, it was used for implantation.

Example 2. Implantation of the Engineered Tendon Graft Rotator Cuff(ETG-RC)

Implantation of the scaffold-free, 3D tissue ETG-RC was performed insheep. Surgery was performed to implant the construct in combinationwith a double row suture repair technique for repair of theinfraspinatus tendon in a rotator cuff tear-repair procedure. Firstly,the construct was pulled through tendon, a baseball stitch and extrasuture was used to secure the construct ends, allowing for passage ofthe three-prong end into the to the tendon and into the bone tunnelfollowed by fixation onto the periosteum and tendon. Control animals forthis experiment were a suture-only repair without implantation of thetendon graft construct. All repairs were compared to the non-repairedcontralateral leg. Following a six month recovery period, rotator cuffsof control (FIGS. 2A &2D) and explant grafted (FIGS. 2B &2E) and sutureonly (FIGS. 2C&2F) sheep were imaged by X-Ray (FIGS. 2A-2C) and grossmorphology (FIGS. 2D-2F) to visualize the presence of construct andrepair of the rotator cuff. Compared to the contralateral control side,the x-ray of the repaired tendon did not show any significantdegradation to the rotator cuff joint in either the ETG-RC and Suturerepairs. Gross morphology shows that while both surgical techniquesresulted in tissue formation at the rotator cuff tendon, the ETG-RCshowed normal tissue regeneration while the suture repair showed scarformation.

Example 3. Biomechanical Evaluation of the ETG-RC

Six months following implantation, control and grafted tendon rotatorcuffs of sheep were biomechanically tested by measuring tangent modulus(FIG. 3 ).

Following 6 months of recovery, rotator cuff tears repaired with eitherETG-RC or suture technique displayed no difference in tangent modulusbetween repair groups. However, both repair groups were significantlyless stiff than contralateral shoulders. The mean modulus of thetendon-bone interface was as follows: contralateral (106±24 MPa, n=20,P<0.0001 ETG-RC, P<0.0001 SO), ETG-RC repair (33±16 MPa, n=10, P=0.34),and suture-only repair (21±7 MPa, n=11, P=0.34).

In tangent modulus tests, construct grafted sheep exhibited lowertangent modulus when compared with control sheep (33±16 MPa vs 106±24MPa, respectively).

The moduli (Mpa) in the strain range of 0.075-0.09 of the repairedtendons were significantly less (p<0.001) than the control nativetendon.

Example 4. Histological Evaluation of the ETG-RC

Gross morphology of the implant site and histological evaluation of theimplant were also performed. Gross morphology indicated there was anincrease in connective tissue at the repair site for both the ETG-RC andSuture groups. Compared to the contralateral control side, the repairsites were covered with a minimal amount of scar tissue in both theETG-RC and Suture repairs. Compared to the contralateral control side,the repaired tendon was in general wider, longer and thicker in both theETG-RC and Suture repairs. Radiographs showed no signs of degenerationof the rotator cuff for either the ETG-RC or the Suture groups.

Mason's Trichrome staining (Luna L. G. Mayer's Hematoxylin & Eosin Stain(H&E). Manual of histologic staining methods of the Armed ForcesInstitute of Pathology (ed). McGraw-Hill, New York; 1968) was used forassessment of the fibrocartilage region of the enthesis and also showedthat the enthesis of ETG-RC repair is composed of graded zones thatresemble native enthesis, but that the enthesis of suture repair did nothave a graded structure, indicating less regeneration.

Picrosirius red (PSR) staining is commonly used to visualize collagenhistologically in tissue sections (Vogel et al., Methods X 2:124-134,2015; Lattouf et al., J Histochem Cytochem. 62:751-8, 2014). Stainingwas carried out according to manufacturer's protocol (Picrosirius RedStain Kit, Polysciences, Inc., Warrington, Pa., Cat #24901-500).

Picrosirius red staining was used to evaluate tissue collagen alignmentat the enthesis interface. Collagen alignment showed that contralateraland ETG shoulders (FIG. 4B) had significantly greater alignment comparedto suture-only (FIG. 4C) repaired shoulders. ETG-RC repaired shoulderswere not significantly different than contralateral shoulders (FIG. 4A).Contralateral shoulders had an average brightness value of 81±18 grayscale units. ETG-RC repairs had a mean brightness gray scale value of75±12, while suture only repairs had a value of 47±9 gray scale units(FIG. 4D). The increase in brightness intensity of ETG-RC repairssuggests an increase in remodeling of the collagen fiber architecture toa properly organized collagen fiber framework and resembles nativeenthesis. In contrast, the suture-only repair appears to be comprised ofdisorganized scar tissue at the interface. The amount of proteoglycancontent was evaluated at the enthesis by determining the area ofmetachromasia of trichrome stained sections. No significant differencein area of fibrocartilage formation was observed in ETG-RC (FIG. 4F) orsuture-only repairs (FIG. 4G), although suture-only repairs trendedtowards higher percent of metachromasia formation. The percent area ofmetachromasia, or fibrocartilage, at the enthesis for each group was asfollows: contralateral shoulders (40±19), ETG-RC repairs (30±15), andsuture only repairs (42±13) (FIG. 4H). Images also showed the linearityof the fibers that the structure of the enthesis is more amorphous inthe suture-only repairs, while the ETG-RC has highly aligned fiberscompared to control.

Hematoxylin and Eosin (H&E) staining (Luna L. G. Mayer's Hematoxylin &Eosin Stain (H&E). Manual of histologic staining methods of the ArmedForces Institute of Pathology (ed). McGraw-Hill, New York; 1968)staining was performed for qualitative morphological assessment of therepair. Both repair types demonstrated signs of regeneration indicatedby vascularization and increased cellular density, however there weredistinct phenotypic differences. H&E staining showed that the enthesisof ETG-RC repair (FIG. 4J) was generally composed of graded zones thatresembled native enthesis structure (FIG. 4I). This zonal arrangementwas not observed in the suture-only repairs (FIG. 4K), which had lessfibrocartilage integration and fewer organized collagen fibers thanETG-RC and contralateral shoulders. Overall, suture-only repairedshoulders were characterized by an abrupt boundary of scar-like tissueat the tendon-bone interface (FIG. 4K), and did not have a gradedstructure, indicating slow regeneration. Histology of a representativeETG-RC at higher magnification shows dense bands of linear collagenfibers and little to no calcium deposition.

Numerous modifications and variations of the invention as set forth inthe above illustrative examples are expected to occur to those skilledin the art. Consequently only such limitations as appear in the appendedclaims should be placed on the invention.

What is claimed:
 1. A rotator cuff repair construct that is ascaffold-free, tissue-engineered tendon construct derived from growingcells in culture that establishes native enthesis in vivo afterimplantation, comprising: i) a bone-fixation end, wherein thebone-fixation end comprises a single column of tendon tissue forfixation to bone in a tendon repair surgery and at the opposite end thecolumn branches to form a tendon-fixation end of the tendon construct;and ii) a tendon-fixation end having two or more tendon prongs eachhaving a free end for fixation to a tendon in a tendon repair surgeryand at the opposite end the prong ends fuse to form one end of thebone-fixation end of the construct, wherein the bone-fixation endregenerates a native enthesis at the interface of the bone and therotator cuff repair construct, wherein the native enthesis includes afibrocartilage region having graded zones.
 2. The rotator cuff repairconstruct of claim 1, wherein the bone-fixation end has a diameter ofapproximately 3-6 mm and wherein the diameter of each of thetendon-fixation end prongs is approximately 2-3 mm.
 3. The rotator cuffrepair construct of claim 1, wherein the bone-fixation end is from about2-7 cm in length.
 4. The rotator cuff repair construct of claim 1,wherein the length of each of the tendon-fixation end prongs isapproximately 1-5 cm.
 5. The rotator cuff repair construct of claim 1,wherein the tendon-fixation end prongs start at about one-half (½) totwo-thirds (⅔) of the length of the entire construct.
 6. The rotatorcuff repair construct of claim 1, wherein the tendon-fixation end has 2,3, 4 or 5 prongs.